Client Profile
A mid-sized European cosmetic laboratory specializing in high-end skincare serums and essential oils.
The Challenge
The client was utilizing a single-needle semi-automatic filling system. As their market demand grew, they faced three critical bottlenecks:
Low Throughput: Limited to 2,000 ampoules per hour.
Product Waste: Inconsistent dosing from manual piston pumps.
Space Constraints: Their cleanroom facility had limited square footage for a traditional massive assembly line.
The OMAXON Solution: AFS8N-240APM-GMP
OMAXON deployed the 8-Needle Ampoule Filling and Sealing Machine, specifically configured for 1-2ml ISO Type B glass ampoules.
Technical Implementation:
Simultaneous Processing: The 8-needle system with dual-inlet pipes allowed the client to fill and seal 8 units at once, instantly removing the single-file bottleneck.
Precision Dosing: By utilizing OMAXON’s Advanced Glass Piston Pumps, filling accuracy was brought to within $\pm 1\%$, virtually eliminating the loss of expensive skincare oils.
GMP Compliance: The 316L Stainless Steel contact parts ensured the client met all European health and safety regulations for sterile packaging.
The Results
After 60 days of operation with the OMAXON system, the client reported the following data:
| Metric | Before OMAXON | After OMAXON | Improvement |
| Hourly Output | 2,000 units | 16,000 units | 800% Increase |
| Material Waste | 4.5% | < 0.5% | 90% Reduction |
| Staffing | 4 Operators | 1 Supervisor | 75% Cost Save |
Conclusion
By integrating the OMAXON AFS8N-240APM-GMP, the laboratory transitioned from a boutique operation to an industrial-scale producer without expanding their physical footprint. The mobility provided by the Fuma Caster Wheels further allowed them to reorganize their cleanroom for maximum workflow efficiency.
Looking to scale your lab?
OMAXON provides the technical expertise and the hardware to take your production to the next level.
📧 Get a technical consultation: sales@omaxon.com
📍 Made in Europe | Serving Global Industry
